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Top Modular Clean Room Manufacturers in Chennai – Customized Clean Room Solutions
Looking for reliable modular clean room manufacturers in Chennai? Then Contact Sterile Tech India for quality Modular Clean rooms. Modular clean rooms are an essential requirement for industries like pharmaceuticals, electronics, biotechnology, and food processing. These specialized spaces ensure contamination-free environments, meeting stringent industry standards. Chennai is home to top manufacturers who deliver world-class modular clean rooms tailored to meet diverse industrial needs.
Modular clean rooms are highly versatile, offering flexible configurations that suit specific applications. They are designed with advanced materials and technologies, ensuring durability, efficiency, and compliance with ISO standards. Reputed manufacturers in Chennai provide solutions for various classifications, from ISO Class 1 to ISO Class 8, ensuring optimal performance.
Leading clean room manufacturers in Chennai emphasize innovation and customization. Whether you need softwall clean rooms, hardwall systems, or hybrid designs, these experts cater to your unique specifications. They offer a complete range of services, including design, manufacturing, installation, and validation. State-of-the-art materials such as high-grade aluminum, stainless steel, and composite panels are used to construct clean rooms that ensure seamless operation in controlled environments.
Choosing the right manufacturer is crucial to achieving precision and reliability in your operations. Top modular clean room manufacturers in Chennai provide end-to-end project management, focusing on quality, affordability, and timely delivery. They also offer value-added services such as HVAC integration, filtration systems, and regular maintenance support to enhance your clean room’s functionality and lifespan.
Partnering with a trusted clean room manufacturer in Chennai ensures you receive cutting-edge solutions to boost productivity and maintain regulatory compliance. Whether you are setting up a new facility or upgrading an existing one, these manufacturers deliver unparalleled expertise and quality.
For superior modular clean room solutions in Chennai, consult experienced manufacturers today and achieve an environment that exceeds your operational standards.
Advanced Cleanroom Solutions with Controlled Environment Technology
Clean room can effectively maintain desired sterilized environment with superior laminar air flow system and a perfect working environment with zero contamination.
Is defined as specially constructed, environmentally controlled enclosed spaces with respect to airborne particulates, temperature, humidity, air pressure, airflow patterns, air motion, vibration, noise, viable (living) organisms, lighting and concentration of airborne particles is controlled to specified limits. So we need to control process of killing ultra-fines airborne contaminants.
The contaminations are generated by people, processes, facilities, and equipment. They must be continually removed from the air. The level of air cleanliness in the room must be regulated by standards. The most frequently used standard is the ISO 14644. It is a document that establishes standard classes of air cleanliness in terms of airborne particulate levels in Cleanrooms and clean zones..
We are Introducing as Total Turnkey Solution Provider for better Cleanroom Environment System. Having well trained with hand so experience and thorough knowledge about the latest technology guidelines of ASHRAE, WHO, GMP and ISO standard in Cleanroom Systems, we are highly capable in executing the projects to perfection as per the guidelines and schedules.
High-Quality Modular Cleanroom Systems
Modular cleanrooms offer a flexible approach to developing controlled environments without relying entirely on conventional permanent construction. Their modular design can simplify installation, facilitate future modifications, and support expansion when operational requirements change.
Sterile Tech TM India understands that every facility has different cleanliness, workflow, and equipment requirements. Our cleanroom solutions can be evaluated according to the available floor area, intended application, air filtration requirements, personnel movement, and material handling processes.
Whether you are planning a pharmaceutical production area, a research laboratory, a healthcare facility, or a specialized industrial workspace, selecting the right cleanroom configuration is essential for achieving the intended environmental conditions.
Key Features of Modular Cleanrooms
- Modular Construction: Panel-based systems support organized installation and potential future reconfiguration.
- Contamination Control: Designed to support the management of airborne particles through suitable enclosure and filtration systems.
- Integrated Air Filtration: Compatible configurations may incorporate HEPA filtration, terminal modules, and Fan Filter Units.
- Application-Specific Design: Layouts can be planned around operational workflows and equipment requirements.
- Easy-to-Clean Surfaces: Suitable interior finishes can help simplify routine cleaning and maintenance.
- Controlled Airflow: Air movement and filtration can be designed to suit the required cleanliness level.
- Flexible Space Planning: Modular layouts can accommodate different room sizes and operational zones.
- Equipment Integration: Can be coordinated with pass boxes, air showers, laminar airflow systems, and cleanroom doors.
- Future Expansion: Modular components may allow modifications or extensions, depending on the original system design.
Our Modular Cleanroom Equipment Range
Sterile Tech TM India offers a range of cleanroom equipment that can support the development and operation of controlled environments.
1. Modular Cleanroom Panels
Cleanroom wall and ceiling panels form the enclosure of a modular cleanroom. Material selection, joint design, surface finish, and insulation requirements should be considered according to the application and cleanliness objectives.
2. Fan Filter Units (FFUs)
Fan Filter Units combine a fan and filtration system to deliver filtered air into designated cleanroom areas. Their capacity, placement, and quantity should be determined by the room layout and airflow design.
3. Laminar Airflow Systems
Laminar airflow systems provide controlled airflow for applications requiring a localized clean working environment. They are commonly considered for laboratories, healthcare-related applications, and specialized manufacturing processes.
4. Terminal Filter Modules
Terminal filter modules are installed within suitable air distribution systems to provide final-stage filtration at designated locations. They can be selected according to airflow, filtration, and installation requirements.
5. Cleanroom Pass Boxes
Pass boxes facilitate the transfer of materials between designated areas while helping minimize unnecessary personnel movement and contamination risks.
6. Cleanroom Doors and Air Showers
Suitable cleanroom doors and air showers can be incorporated into the overall facility layout to support controlled access, personnel movement, and contamination-control procedures.
Detailed Product Description
Detailed Product Description
Plenum Unit
The ceilings consist of a plenum box supplied with conditioned air from the central system via HEPA filters mounted on the inlet to the supply ceiling. All HEPA filters and housings are factory tested. All ceilings incorporate supports to secure them to the main structural frame of the modular operating theatre.
Laminar Air Flow
Laminar Air Flow means that the flow of air is continuous, steady and unidirectional, with the entire body of air in the room moving with a low uniform velocity in parallel planes. In rooms equipped with Laminar Flow Patterns, the idea is to have a steady
Its provide ultra-clean sterile CLASS 100 clean air in an isolated area where various kinds of critical and highly sensitive process activities are carried out in as per CLASS 5 OF ISO 14644-1 standards.
HEPA filters separator less Mini-pleat HEPA in aluminium extruded frames with wire mesh protection and made of Ultra fine Glass fibre media having a Retention capacity of 0.3 micron at 99.99% efficiency with initial pressure drop at 12 mm WG.
Wall Panel
wall partitions are a composite construction of two skin of PPGI with powder coated frame work with a sealed and insulated interior. Standard panel dimensions are 1200x3000mm an overall thickness ranges of 100/80/60 mm. The self-supporting internal walls are constructed with an interior GI frame work. The Partition seams are sealed by silicone with a perfectly flush finishing. PUF insulation material is sandwiched between the two skin layers PPGI
Ceiling Panel
False ceiling panels are designed to fit within each other and suspended by threaded tension bars with adjustable turnbuckles fastened to the overhead support at fixed intervals, Standard Ceiling Panels are 60 mm thick and have a composite construction of two skins of PPGI over an GI frame work with a sealed and insulated interior. PUF insulation material is sandwiched between the two skin layers PPGI
Return Air Riser
In-built riser wall panels are made composite construction of two skin of PPGI over an GI with powder coated frame work with a sealed and insulated interior with infill of PUF
Providing and fixing 100mm thick return air riser with grill cut out with edge finish / reinforcement for cut out of specified size.
Light
LED peripheral light
BMS System
BMS system for all Data logging with safety alarms for Temperature, positive pressure, and RH value fire safety ,7’’ touch screen HMI for AHU
XWEB Monitoring & Data Logging System:
- Single device view function
- Dash Board function
- Layout Function
- Scheduler Function
- Graph view (Temp, RH)
- Remote monitoring facility by using static IP/LAN IP with internet connection
- Email alert notification (Temp. & RH)
- Alarm log function
- Data logging & downloading function (T + RH + DP) for 1 year for sampling time of 16mins.
- System log function
- Mobile access function by using static IP &google chrome.
- Real time device visualization
- Command & set point modification function
Clean Room Door
Doors are available in Laminated, Powder Coated in Gi and SS with in filled material of Honeycomb, PUF and EPS. Our clean room doors are extremely durable and are available in different models for clean rooms, hospitals, and other special purposes. The said doors are available with a variety of options including double glazed toughed vision panels, hardware like imported hinges and total specialized aluminium frame for proper air tights and automatic door drop seal arrangements and locking mechanisms. We also offer special fire proof doors as per fire & safety norms for emergency exists.
View Window
The view window of specified size to be provide consisting of double insulated fixed glazing with not less than 5mm thick toughened glass. Window frame to be powder coated GI frame of flush mounted with wall panelling.
Epoxy Flooring
Operation Theatre Floorings-Epoxy Floorings are pretty attractive and are available in shiny or rough texture with protection film against water and so on. Epoxy flooring are technical floors which resists to chemicals, mechanical and stress factors. The great advantage is that they are hygienic and easy to clean.
Validations
Validations of system to be done as per ISO 14644 standards and to be necessarily include:
- Temperature and Humidity check
- Air particulate count
- Air Change Rate Calculation
- Air velocity at outlet of terminal filtration unit / filters
- Pressure Differential levels of the cleanroom with respect to ambient / adjoining areas
- Validation of HEPA Filters by appropriate tests like DOP etc.
- Maintenance of the system:
- It is recommended that periodic preventive maintenance be carried out in terms of cleaning of pre filters at the interval of 15 days. Preventive maintenance of all the parts is carried out as per manufacturer instruction
Standards
“Federal Standard 209E” defines a clean room as a room in which the concentration of airborne particles is controlled to specified limits. ISO 14644-1 Airborne Particulate Cleanliness Classes for Clean rooms,
| ISO Std | Particles/m^3 of air | |||||
| ≥0.1µm | ≥0.2µm | ≥0.3µm | ≥0.5µm | ≥1µm | ≥5.0µm | |
| ISO Class 1 | 10 | 10 | ||||
| ISO Class 2 | 100 | 100 | 10 | 4 | ||
| ISO Class 3 | 1000 | 1000 | 102 | 35 | 8 | |
| ISO Class 4 | 10000 | 10000 | 1020 | 352 | 83 | |
| ISO Class 5 | 100000 | 100000 | 10200 | 3250 | 832 | 29 |
| ISO Class 6 | 1000000 | 1000000 | 102000 | 35200 | 8320 | 293 |
| ISO Class 7 | 352000 | 83200 | 2930 | |||
| ISO Class 8 | 3520000 | 832000 | 29300 | |||
| ISO Class 9 | 35200000 | 8320000 | 293000 |
Interpreting the table above, a class 1,00,000 clean room limits the concentration of airborne particles equal to or greater than 0.5 microns to 1,00,000 particles in a cubic foot of air.
ISO/TC209 clean room class ratings are slowly replacing the Federal Standard 209E ratings
ISO/TC209 is based on metric measurements whereas Federal Standard 209E that is based on imperial measurements. The classes, according to ISO/TC209 14644-1, are in terms of class levels 3, 4, 5,6of airborne particulate cleanliness.
| Fed Std 209E | 1 | 10 | 100 | 1000 | 10000 | 100000 |
| ISO | 3 | 4 | 5 | 6 | 7 | 8 |
| Fed Std 209E | ISO |
| 1 | 3 |
| 10 | 4 |
| 100 | 5 |
| 1000 | 6 |
| 10000 | 7 |
| 100000 | 8 |
Filtration is an important aspect of clean rooms. Most filters are defined by their particle removal efficiency and airflow rate. Clean rooms require very high efficiency filters and for class 100 and below, 100% HEPA filter coverage is recommended.
Filtration systems
The use of high-efficiency particle stopper (HEPA) filters including pleated packs of High-density glass fibre paper with aluminium or craft paper separators, sealed into a timber or metal frame with urethane, influenced by Cleanroom technology. In Pharmaceutical industry it is required to install HEPA and ULPA filters of H14 – U17Classes. The most penetrable particle size in below classification is more than 0.1µm but less than 0.3µm
Classification of high-efficiency filters according to the EN 1822 STD.
| Integral value | Local value | |||
| Filter class | Collection efficiency (%) | Penetration (%) | ≥0.3µm | ≥0.5µm |
| H10 | 85 | 12 | – | – |
| H11 | 95 | 5 | – | – |
| H12 | 99.5 | 0.5 | – | – |
| H13 | 99.95 | 0.05 | 99.75 | 0.25 |
| H14 | 99.995 | 0.005 | 99.975 | 0.025 |
| H15 | 99.9995 | 0.0005 | 99.9975 | 0.0025 |
| H16 | 99.99995 | 0.00005 | 99.99975 | 0.00025 |
Applications of Modular Cleanrooms
Our modular cleanroom and associated equipment solutions are suitable for a variety of industries and applications, subject to project-specific requirements.
- Pharmaceutical and drug manufacturing facilities
- Biotechnology and life science laboratories
- Hospitals and healthcare facilities
- Medical device manufacturing
- Research and development laboratories
- Microbiology and tissue culture laboratories
- Electronics and semiconductor manufacturing
- Microelectronics and precision engineering
- Food processing and packaging environments
- Scientific and industrial research institutions
- Educational and testing laboratories
- Specialized manufacturing facilities
Each application may require a different cleanroom classification, ventilation arrangement, filtration system, and environmental monitoring plan. These requirements should be established during the design stage.
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Why Choose Sterile Tech TM India for Modular Cleanrooms?
- Comprehensive Cleanroom Solutions: We offer a range of cleanroom equipment and related products to support controlled-environment projects.
- Application-Based Planning: Equipment selection can be aligned with the intended use, available space, and operational requirements.
- Quality-Focused Approach: We emphasize suitable materials, functional design, and attention to product quality.
- Integrated Equipment Options: Modular cleanroom projects can incorporate compatible airflow and contamination-control equipment.
- Flexible Configurations: Cleanroom layouts can be evaluated according to the facility’s workflow and future requirements.
- Customer Support: We aim to understand customer needs and provide assistance throughout equipment selection and project discussions.
Modular Cleanroom Design and Installation Considerations
Choosing the right modular cleanroom involves more than selecting wall panels and filtration equipment. A well-planned facility considers the relationship between room layout, air handling, personnel movement, material transfer, and environmental monitoring.
Important factors include:
- Required cleanroom classification and airborne particle limits
- Room dimensions and ceiling height
- Wall and ceiling panel materials
- HVAC and HEPA filtration requirements
- Temperature and humidity control
- Pressure differentials between adjoining rooms
- Lighting and utility requirements
- Cleaning, maintenance, and access arrangements
- Testing, commissioning, and performance verification
Cleanroom classification and performance should be verified through appropriate testing against the applicable requirements, such as ISO 14644, where relevant. Pharmaceutical and healthcare applications may also require additional sector-specific guidelines and qualification procedures.
Frequently Asked Questions
1. What is a modular cleanroom?
A modular cleanroom is a controlled environment constructed using prefabricated panels and integrated systems designed to help manage airborne particles and other environmental conditions.
2. What are the advantages of a modular cleanroom?
Modular cleanrooms can offer organized installation, flexible layouts, easier future modifications, and the potential to expand or reconfigure the facility according to changing requirements.
3. Which industries use modular cleanrooms?
Pharmaceutical, biotechnology, healthcare, electronics, semiconductor, medical device, food processing, and research industries use modular cleanrooms for applications that require controlled environmental conditions.
4. What equipment is required for a modular cleanroom?
Depending on the application, a modular cleanroom may require wall and ceiling panels, HVAC systems, HEPA filters, Fan Filter Units, cleanroom doors, pass boxes, lighting, and environmental monitoring equipment.
5. Can modular cleanrooms be customized?
Yes. Modular cleanroom layouts can be planned according to room dimensions, workflow, equipment requirements, and the intended cleanliness level, subject to engineering and installation constraints.
6. What standards apply to modular cleanrooms?
ISO 14644 provides relevant standards for cleanroom air cleanliness and related controlled-environment requirements. Pharmaceutical, healthcare, and other regulated applications may require additional applicable standards and guidelines.